Other techniques include infusion, parenteral and inhalation. In using the BFS and FFS technology for pharmaceutical liquid dosage forms, it is important that. IV (Intravenous) Fluids. [Form Fill Seal (FFS) Technology] – Ahlcon Parenterals (India) Ltd. Core Laboratories Parenteral Surgicals Ltd. Senbo Industries Ltd. Blow/Fill/Seal (BFS) or Form Fill Seal (FFS) sterile filling machines For sterile liquid packaging applications such as parenterals, ophthalmics, respiratory care, .

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Everything in one process. The larger the machine, the higher the throughput. Next, the fill nozzle known as mandrel fills the liquid into the container followed by sealing the neck and filled container is released from the mould. Labeling of the containers is done outside the machine.

How To Incorporate Blow Fill Seal and Form Fill Seal Technology

Can BFS ampoules terminally sterilize by autoclave? Advance BFS technology overcomes the risk of airborne contamination by carrying out the process within a sterilized area in which there is no human presence. Click here for advertising rates!

Comments shall be published after review. The number of dosage forms, i. Accept Read more ….

How To Incorporate Blow Fill Seal and Form Fill Seal Technology

The mandrels are withdrawn and the upper part of the mould closes to seal the upper part of the container. The basic concept of the FFS and BFS is to reduce the contamination by forming the container, filling and sealing in a ajd sterile chamber of the machine. Traditional aseptic sterilization involves handling and manipulation of the material, containers and sterilization filling processes with human intervention, and therefore carries a high risk for contamination during processing.


The system should be validated by media fill runs before starting the commercial production. Product was successfully added to your shopping cart. The risk of this occurring is directly related to the number of people working in a clean-room and the level of congregation by personnel in areas where critical aseptic manipulations are carried out.

Granules of a thermoplastic polymer e. JavaScript seems to be disabled in your browser. Before commercial production is begun, the system must be validated by a media fill run.

Technlogy must have JavaScript enabled in your browser to utilize the functionality of this website. Filled and sealed bags are produced in an automated process without further intermediate steps. Machine and component design are designed for the highest possible productivity and lowest possible consumption of materials. One container made during BFS and FFS systems can take approximately 10 to 15 seconds of production time, and the fill time is generally fast.

There is no personnel intervention to reduce the chances of the contamination during the manufacturing fffs sterile products. Ankur Choudhary is India’s first professional pharmaceutical blogger, author and founder of Pharmaceutical Guidelines, a widely-read pharmaceutical blog since Ankur Choudhary Print Question Forum 2 comments. This procedure allows simple process monitoring and substantially reduces the risk of contamination.

It gives more production at very low operational cost with the high assurance of sterility. The system has been employed in production of ophthalmic and respiratory therapy products for some time, and lately BFS technology has been gaining increasing acceptance in the parenteral drug marketplace, replacing traditional glass vials for a number of applications. Get Free Book Now.

Labelling is generally performed outside the machine in a non-sterile area. Recommend an Article Name. You can ask questions related to this post here. One of the most difficult issues to deal with is airborne contamination. Melted polymer then flows to a parison head which produces a hollow tubular form of the hot plastic called a parison.


In using the BFS and FFS technology for pharmaceutical liquid dosage forms, it is important that the machines are surrounded by class 1M environment, or better.

It takes seconds to produce one container. This website uses cookies to ensure you get the best experience on our website. Swipe to the left. Both technologies provide increase production using low operational cost while at the same time increasing the quality of the product compared with traditional aseptic processing.

To our product navigator. The parisons are prevented from collapsing by a stream of sterile filtered support air hence the term blow-feed. Enter your email address to get this exclusive 22 Page PDF Book on the introduction of tableting and join our large community today. In the meantime, our Research and Development Centre features the concentration of more than 20 years of experience in FFS technology and more than 40 years in Fill and Seal technology and bag manufacture.

The essential steps of modern BFS technology are: Get Free Updates Ordinary walking by a person can emit roughly 10, skin particles per minute, each of which has the potential of harbouring microbial contamination.